
IEP - Advanced NOx Emissions Control
How NOx is Formed
Most
of the NOx formed during the combustion process is the result of two
oxidation mechanisms: (1) reaction of nitrogen in the combustion air
with excess oxygen at elevated temperatures, referred to as thermal NOx;
and (2) oxidation of nitrogen that is chemically bound in the coal,
referred to as fuel NOx. For most coal-fired units, thermal NOx
typically represents about 25% and fuel NOx about 75% of the total NOx
formed. However, for cyclones and other boilers that operate at very
high temperatures,
thermal NOx can be considerably higher than fuel NOx. In addition, minor
amounts of NOx are formed early in the combustion process through
complex interactions of molecular nitrogen with hydrocarbon free
radicals to form reduced nitrogen species that are later oxidized to NOx,
referred to as prompt NOx. The quantity of thermal NOx formed depends
primarily on the "three t ’s " of combustion: temperature,
time, and turbulence. Thus flame temperature, the residence
time at temperature, and the degree of fuel/air mixing, along with the
nitrogen content of the coal and the quantity of excess air used for
combustion, determine NOx levels in the flue gas. Combustion
modifications manage the mixing of fuel and air, thereby reducing
temperature and initial turbulence, which minimizes NOx formation.
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