Return to NETL Home
 
Go to US DOE
 

Innovations for Existing Plants
Advanced Combustion
Oxy-combustion involves the use of oxygen, with a purity of 95 to 99% oxygen assumed in most current designs, to combust coal and produce a highly concentrated CO2 stream. The CO2 is separated from water vapor by condensing the water through cooling and compression. Further treatment of the flue gas may be needed to remove pollutants and non-condensed gases (such as nitrogen) from the flue gas before the CO2 is sent to storage. Read More!

Oxy-combustion cannot be simply substituted for air combustion in existing fossil-fueled power plants due to differences in combustion characteristics. In order for oxy-combustion to be utilized in existing plants, a thermal diluent is required to replace the nitrogen in air.  The oxygen produced from air separation would be mixed with recycled flue gas to approximate the combustion characteristics of air.

For oxy-combustion to be a cost-effective power generation option, a low-cost supply of pure oxygen is required. In the most frequently proposed version of this concept, a cryogenic air separation unit is used to supply high purity oxygen to the boiler. This commercially available technology is both capital and energy-intensive and could raise the cost of electricity from coal-fired plants considerably, in addition to degrading the overall plant efficiency. However, novel technologies currently under development, such as oxygen and ion transport membranes, have the potential to reduce the cost of oxygen production.

Combustion Process

Another breakthrough oxy-combustion concept under development is the chemical looping combustion process. Chemical looping splits combustion into separate oxidation and reduction reactions. A metal (e.g., iron, nickel, copper, or manganese) oxide is used as an oxygen carrier which then releases the oxygen in a reducing atmosphere and the oxygen reacts with the fuel. The metal is then recycled back to the oxidation chamber where the metal oxide is regenerated by contact with air. The advantage of using two chambers for the combustion process is that the CO2 is concentrated, once the water is removed, and not diluted with nitrogen gas. The benefit of the process is that no air separation plant or external CO2 separation equipment is required.  

DOE/NETL is currently funding multiple oxy-combustion CO2 emission control projects within each of the above mentioned approaches. These R&D efforts are being performed both externally by research organizations and academic institutions, as shown in the table below, and internally through NETL’s Office of Research and Development (ORD), specifically the Separations and Fuels Processing Division and the Office of Computational Dynamics.

The In-House Oxy-Combustion CO2 Control webpage provides detailed information regarding NETL’s internal R&D. Collapse Text

Click on a project title in the tables below to get more information.

Oxy-Combustion Oxy-Combustion
Active and completed projects researching oxy-combustion CO2 control.
Active Oxy-Combustion Projects
Oxy-Fired Pressurized Fluidized Bed Combustor (Oxy-PFBC) Pratt and Whitney Rocketdyne
DE-FE0009448
Laboratory/ bench scale
Staged, High-Pressure Oxy-Combustion Technology: Development and Scale-up Washington University
DE-FE0009702
Laboratory/ bench scale
High Efficiency Molten-Bed Oxy-Coal Combustion With Low Flue Gas Recirculation Gas Technology Institute
DE-FE0009686
Laboratory/ bench scale
Investigation on Flame Characteristics and Burner Operability Issues of Oxy-Fuel Combustion The University of Texas at El Paso
DE-FE0002402
Laboratory/ bench scale
Characterization and Prediction of Oxy-Combustion Impacts in Existing Coal-fired Boilers

Reaction Engineering International
DE-NT0005288
Pilot scale
Near-Zero Emissions Oxy-Combustion Flue Gas Purification

Praxair, Inc.
DE-NT0005341
Laboratory scale
Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

Alstom Power, Inc.
DE-NT0005290
Pilot scale
Jupiter Oxycombustion and Integrated Pollutant Removal for the Existing Coal Fired Power Generation Fleet

Jupiter Oxygen Corporation
FC26-06NT42811
Laboratory scale
Completed Oxy-Combustion Projects
Oxy-Combustion Boiler Material Development Foster Wheeler NA, Corp.
DE-NT0005262
Laboratory scale
Flue Gas Purification Utilizing SOX/NOX Reactions During Compression of CO2 Derived from Oxyfuel Combustion Air Products and Chemicals, Inc.
DE-NT0005309
Laboratory scale
Development of Cost Effective Oxy-Combustion Technology for Retrofitting Coal-Fired Boilers Babcock & Wilcox Company
FC26-06NT42747
Pilot scale
Oxygen-Fired CO2 Recycle for Application to Direct CO2 Capture From Coal-Fired Power Plants Southern Research Institute
FC26-05NT42430
Pilot scale
Evaluation of CO2 Capture/Utilization/Disposal Options Argonne National Laboratory-IL
FWP49539
Laboratory scale
Commercialization Development of Oxygen Fired CFB for Greenhouse Gas Control


Alstom Power, Inc.
FC26-04NT42205
Pilot scale
Conceptual Design of Supercritical Oxygen-Based PC Boiler

Foster Wheeler NA, Corp.
FC26-04NT42207
Study scale
Conceptual Design of Oxygen-Based PC Boiler

Foster Wheeler NA, Corp.
FC26-03NT41736
Study scale
Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers

Alstom Power, Inc.
FC26-01NT41146
Study scale
Advanced Oxyfuel Boilers and Process Heaters for Cost Effective CO2 Capture and Sequestration

Praxair, Inc.
FC26-01NT41147
Laboratory scale
CANMET CO2 Consortium-O2/CO2 Recycle Combustion

Natural Resources Canada-CANMET
IEA-CANMET-CO2 (International Agreement)
Pilot scale
   
Oxygen Production Oxygen Production
Active and completed projects researching oxygen production for oxy-combustion CO2 control.
Active Oxygen Production Projects
OTM-Based Oxy-Combustion for CO2 Capture from Coal Power Plants

Praxair, Inc.
FC26-07NT43088
Laboratory scale
Completed Oxygen Production Projects
Pilot-Scale Demonstration of a Novel, Low-Cost Oxygen Supply Process and its Integration with Oxy-Fuel Coal-Fired Boilers The BOC Group, Inc.
FC26-06NT42748
Pilot scale
   
Chemical Looping Chemical Looping
Active and completed projects researching chemical looping for oxy-combustion CO2 control.
Active Chemical Looping Projects
Novel Oxygen Carriers for Coal-Fueled Chemical Looping Combustion Western Kentucky University
DE-FE0001808
Laboratory/ bench scale
Coal Direct Chemical Looping Retrofit for Pulverized Coal-Fired Power Plants with In-Situ CO2 Capture Ohio State University Research Foundation
DE-NT0005289
Laboratory scale
Alstom’s Chemical Looping Combustion Prototype For CO2 Capture from Existing Pulverized Coal Fired Power Plants Alstom Power, Inc.
DE-NT0005286
Pilot scale