WASHINGTON, DC - With the nation's coal-burning utilities facing the
prospect of first-time control on mercury emissions, the
Department of Energy has selected eight new projects to
test mercury control technologies at coal-fired power
plants.
The selections build on
past DOE research and focus on longer-term, large-scale
tests of the most promising mercury control technologies
at a broader range of utility field-test sites -
specifically those burning lignite, and those with
smaller electrostatic precipitators.
"A part of President
Bush's Clear Skies Initiative proposes to reduce mercury
emissions by 69 percent by 2018. Success of the Clear
Skies Initiative will be directly dependent on both the
technical availability and cost-effectiveness of control
technologies applicable to a diverse fleet of coal-fired
electric utility boilers," Secretary of Energy Spencer
Abraham said.
These pre-commercial
demonstration tests will be conducted at commercial
coal-fired power plants and will produce important
information on mercury removal effectiveness and cost,
and the potential impacts on plant operations.
The eight projects were
selected by DOE's National Energy Technology Laboratory
from the first of two rounds of competition that DOE
began in February 2003. The second round of applications
will be due by the end of January 2004.
- ADA
Environmental Solutions, LLC, Littleton, Colorado
Sorbent Injection for Mercury Control
This project will evaluate the use of sorbent
injection to remove mercury from coal-combustion gases
in conjunction with existing pollution-control
equipment. Full scale sorbent injection equipment will
be installed and tested at four power plants. These
plants cover a combination of coals and pollution
control equipment that are representative of more than
900 plants (together producing 245,000 MW of
electriticy), or 78 percent of existing coal-fired
generation and a large portion of new plants. The
research team also includes the Electric Power
Research Institute, CONSOL, Reaction Engineering, and
Microbeam Technologies.
- ADA
Technologies, Inc., Littleton, Colo.
Amended Silicates for Mercury Control
This project will test a new non-carbon sorbent,
Amended SilicatesTM
that delivers high mercury removal levels while
avoiding impacts on fly ash sales. The project will
take place at a 75-MW unit operated by Cinergy Power
Generation Services in Miami Fort Unit 6. The project
team also includes the University of North Dakota and
Western Kentucky University.
- URS Group,
Inc., Austin, Texas
Sorbent Injection for Small ESP Mercury Control
Sorbents will be injected upstream of a small
collection area ESP followed by a wet scrubber at
Southern Company Services' Plant Yates Unit 1 in
Atlanta, GA. Previous full-scale sorbent injection
tests have involved relatively large ESPs, but more
than 60 percent of the industry is equipped with ESPs
having small size collection areas. The tests will
evaluate longer-term removal performance and
by-product quality. Other team members include ADA
Environmental Solutions and the Electric Power
Research Institute.
- URS Group,
Inc., Austin, Texas
Pilot Testing of Mercury Oxidation Catalysts for
Upstream of Wet FGD Systems
This project involves large-scale testing of a
honeycomb catalyst system that has been shown to be
effective in oxidizing elemental mercury so that it
can be removed in downstream wet lime or limestone
flue gas desulfurization (FGD) systems. Testing will
be conducted over 14 months at two stations - TXU
Monticello Station and Duke Energy's Marshall Station
- one burning Texas lignite, and the other a
low-sulfur bituminous coal. Both are equipped with an
ESP and wet scrubber.
- URS
Group, Inc., Austin, Texas
Evaluation of MerCAPTM
for Power Plant Mercury Control
In this project, URS Group will test EPRI's Mercury
Control via Adsorption Process (MerCAPTM) technology
for controlling mercury emissions from coal-fired
power plants. The process involves placing a
regenerable, fixed-structure sorbent into a coal flue
gas stream to remove mercury. Because the sorbent
periodically regenerates as it captures and isolates
mercury for disposal, mercury will not be contained in
a plant's combustion by-products. Testing will occur
over a six month period at Great River Energy's
lignite-fired Stanton Station and at Southern Company
Services' bituminous-fired Plant Yates.
- University of
North Dakota, Grand Forks, North Dakota
Enhancing Carbon Reactivity in Mercury Control in
Lignite-Fired Systems
This project focuses on enhancing the
effectiveness of activated carbon in capturing mercury
in plants burning low-rank lignite coals. Because of
low chlorine and high calcium content, lignite
produces higher levels of elemental mercury, which is
more difficult to remove. Two different approaches
will be evaluated: the injection of chlorine-based
additives and the use of chemically treated sorbents.
Testing will be performed on four units at three power
plants burning North Dakota lignite: Leland Olds
Station Unit 1 and Stanton Station Unit 10, both near
Stanton, ND; Antelope Valley Station Unit 1 near
Beulah, ND; and Stanton Station Unit 1. Two units are
equipped with ESPs only, and two are equipped with
spray dryer absorbers combined with fabric filters.
- University of
North Dakota, Grand Forks, North Dakota
Mercury Oxidation Upstream of an ESP
This project will evaluate the effectiveness of
using a chloride-based additive to increase mercury
oxidation upstream of an ESP and a wet scrubber at two
lignite-burning plants. The host sites include
Minnkota Power Cooperative's Milton R. Young Unit 2 in
North Dakota, and TXU Monticello Unit 3 in Texas. The
project will measure mercury oxidation levels removal
rates across existing ESP and FGD units, determine
costs associated with those removal rates, investigate
the possibility of the air pollution control device
acting as a multi-pollutant control device, and
quantify plant maintenance impacts due to the control
approach.
- Sorbent
Technologies Corp., Twinsburg, Ohio
Advanced Utility Mercury-Sorbent Field-Testing
Program
This project will test a novel sorbent at Duke
Energy's Buck Station or Allen Station, which are both
equipped with an ESP and burn bituminous coal; and
also at Detroit Edison's St. Clair Station, which
burns a mixture of bituminous and subbituminous coal.
Joining Sorbent Technologies, Duke Power, and Detroit
Edison are Fuel Tech, Western Kentucky University's
Combustion Laboratory, PS Analytical, Spectra Gases,
and Stock Equipment Company.
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