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Gasification Process Operations

This course is designed as a familiarization course to increase understanding of the gasification with CO2 capture process. During the training, participants will startup and shutdown the simulated unit in an integrated manner and will be exposed to simple and complex unit malfunctions in the control room and in the field. Course objectives are as follows:

  • Introduce trainees to gasification and CO2 capture process systems and major components and how they dynamically interact
  • Familiarize trainees with the Human Machine Interface (HMI) and plant control and how safe and efficient operation of the unit can be affected by plant problems
  • Provide the trainees with hands-on operating experiences in plant operations using the HMI
  • Increase trainee understanding of plant equipment and control processes and integrated operations of the plant

Trainees spend 40% of the time in the classroom and 60% of the time interacting with the Gasification with CO2 Capture simulator.

Recommended participants:  Engineers, operations personnel, and managers from electric utilities, engineering & construction firms, and equipment vendors with interest in gasification-based plants, air separation units, syngas cleanup, and carbon capture and compression.

Estimated Length
:  5 days

Simulator:
OTS: Gasification Dynamic Simulator
ITS: IGCC 3D Virtual Immersive Training System


 

Course Schedule:

Gasification Process Operations
Day 1 Day 2 Day 3 Day 4 Day 5

Classroom

  • Course introduction
  • Simulator OTS overview
  • ITS overview
  • Overview of major plant systems to be used in Simulator Exercises
  • Introduce Gasification startup procedure

Classroom

  • Overview of major plant systems to be used in Simulator Exercises
  • Continue ASU and Gasifier startup
  • Discuss Acid Gas Removal (AGR) startup
  • Discuss Sulfur Recovery Unit (SRU) startup

Classroom

  • Discuss Gasifier loading operations
  • Discuss Tail Gas Treatment Unit (TGTU) startup
  • Discuss CO2 Compression startup

Classroom

  • Discuss slag handling startup
  • Discuss approaches to maximize efficiencies
  • Discuss common unit malfunctions

Classroom

  • Discuss unit shutdown
  • Discuss approaches to maximize efficiencies
  • Discuss common unit malfunctions

Simulator Exercise

  • Simulator familiarization exercise and screen navigation
  • Field operator avatar creation and ITS environment familiarization
  • Begin Startup of Gasifier and Air Separation Unit (ASU)

Simulator Exercise

  • Continue ASU and Gasifier startup
  • ITS operations to support startup
  • AGR startup
  • SRU startup

Simulator Exercise

  • ITS operations to support startup
  • TGTU startup
  • CO2 Compression startup

Simulator Exercise

  • ITS operations to support startup
  • Slag Handling startup
  • Unit malfunctions – OTS and ITS
  • Unit Shutdown
  • Approaches to maximize efficiency
  • Demonstrate effects of varying external parameters

Simulator Exercise

  • ITS operations to support startup
  • Unit Malfunctions
  • Unit shutdown
  • Approaches to maximize efficiency